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Saysons Cold Storage, Phillipi: CASE STUDY

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Barpro Storage SA (PTY) Ltd has increased Saysons Cold Storage’s, capacity with an additional 5103 pallet positions through the installation of mobile racking. Barpro Storage SA was appointed by Saysons Cold Storage, in 2002 and then again in 2009 to supply, deliver & install mobile racking systems to assist them in achieving their desired storage capacities. The newest mobile racking system is designed for frozen pallets with a height of 2000 mm, gross weight of 1200KG and 6 pallets high. Barpro was involved in the project from the early design and conceptualisation stages as the site had planning restrictions. Working with the architects allowed Barpro to design a layout which maximized storage capacity. The new facility has been established adjacent to their original store. Barpro was able to achieve 3.1 pallets per m2 of the freezer area, one of the  highest yet achieved. Saysons Cold Storage initially considered an oxygen depletion system for their fire safety requirements, however in the end chose to pursue a foam system instead. The floor was laid using rail from Barpro’s local stock together with bases and electrics manufactured locally. Barpro was able to complete the project without delaying the commissioning of the store. Additionally, Barpro added wooden bumpers, to protect the mobile bases & their control panels as well as pallet supports to assist in the placing and storage of pallets on the higher levels. Using mobile racking, Barpro was able to achieve a total storage capacity of 5103 pallet positions, 4480 positions situated in the mobile racking and the remaining 623 pallet positions situated within Static racking placed on either side of the mobile bases. With the use of Mobile and Static Racking Barpro has maximized the volume utilization of the cold store, while conscious of the clients’ requirements for throughput and pallet accessibility. The project was completed in early 2024, adding value and much needed space to Sayson’s expanding business operations.

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Barpro Storage – Customer service guaranteed

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Barpro Storage has proudly laid claim to be the pioneers of the Storax mobile system in Southern Africa, with our first installation being completed over 25 years ago. The advantage that Barpro has is that after 25 years in the business, and with over 280 installations to look after, we have built up the infrastructure necessary to support our customers, from Namibia to KZN, from Cape Town to Mauritius, with technicians travelling the whole region, and all spares – even complete systems – being locally manufactured. We are proud of our customer base. One such company is Sparta Foods in Welkom, leading suppliers of top quality beef and other frozen products in the Free State. Four years ago, Barpro Storage was offered the opportunity to install a Storax mobile racking system which provides fully accessible storage for well over 2000 tonnes of product.  Barpro Storage was also involved with the training of Sparta’s staff in the operation of the system and has supplied Delf freezer wear to keep operators warm and productive while working in this hostile environment. Recommendation:” I am highly satisfied with the professional manner that Barpro Storage handled the entire project. I will surely recommend them to anyone who requires such a system.”

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Gearing up for growth – Mega Chicks invests in a New Mobile racked Freezer Store

Barpro Installations, Barpro Storage News, cold store, Construction, Featured, FMCG warehouse, Freezer store, Latest Installation, Mobile Racking, New Installation, Pallet Racking, palletised goods, Pallets, Poultry News, Warehousing /

Barpro Storage conducted an interview with Mega Chicks after the completion of their new Mobile Racked Cold Store Facility in Johannesburg. Background of Mega Chicks Mega Chicks is a Family run business that started from humble beginnings in the early-80’s out of Lenasia in Southern Johannesburg. Now, in its 2nd generation, Mega Chicks has their own retail outlets which supplies high-quality Halaal Chicken & Frozen Foods to Wholesalers, Retailers & Informal Restaurants across South Africa. Interview Q1: Tell us about your new facility? What was the reason for making this fairly large investment in a Mobile Racked Freezer Holding Store? Due to our focus on efficiency, we have seen growth in the past 5 years in our business We identified the need to increase our stockholding & create a buffer to serve our customers better during peak times. Q2: What made you chose mobile racking as opposed to any other racking system? Space is at a premium in our facility, so after careful assessment of all options, we decided on a high density ‘Mobile racked’ Cold Store facility. We wanted to maximise the amount of pallets we could store in the limited space available. It allowed access to every pallet. Accessibility was critical as we have a wide range of ever-changing products. We also considered the potential saving on power that mobiles offer due to more product & less open space in the freezer cube & when calculating the payback period this solution offered potentially quick paybacks on our investment. Q3: Was the installation of the Mobile racking satisfactory? We had the right professionals around us who knew what they were doing. Step by step we managed the complete project in stages. Everything went according to plan & when we deviated good communication & teamwork got us on track. Q4: Were you happy with the service you received from Barpro? We were very happy with Barpro as everything was attended to. I must commend Corne Stapelberg the Barpro Joburg GM & Project Manager for going the extra mile. He offered advice & support over & above the mobile racking. Projects like this can be stressful & having the right people advising you & helping make decisions is key. Thank you, Corne. Q5: How will the mobile racking & cold store facility help you to service your customers moving forward? The additional stock on hand & buffer storage will definitely help us to avoid missing opportunities top supply our customers & improve our service. Barpro Storage wish to thank Mega Chicks for the feedback & information. We look forward to working with you to maintain & keep the mobiles & racking in good working condition & on track.

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