Pallet Support Beams
Ensuring Stability & Safety for Damaged & Inferior Quality Pallets In the dynamic fast-paced environments of warehousing and logistics, ensuring the safety of stored pallets is crucial. An effective solution to negate the challenges posed by damaged or inferior-quality pallets is the incorporation of pallet support beams (PSB’s). This effective component plays a vital role in preventing sagging of pallets and assists in maintaining structural integrity of pallets when stored in racking systems. Why Pallet Support Beams Are Important Pallet support beams are specifically designed to counteract the common issue of pallet sagging. This issue becomes particularly prominent when pallets are stored on the 1000mm side facing deep into the racking system. The standard design of racking systems is optimized for standard pallets like the GKN Chep Code 1 pallet, which is 1200 x 1000 mm. However, the reality of warehouse operations often faces the challenge of dealing with pallets that are damaged or of lesser quality & differing dimensions. Challenges with Damaged and Inferior Quality Pallets Pallets entering warehouses can sometimes be damaged during transit or handling. Additionally, economic pressures have led many exporters to use lighter, more cost-effective “disposable” pallets. These pallets often feature smaller corner blocks, with dimensions shrinking to as little as 70mm square. Blocks need to be placed above the load beams as the probability of misplacement increases which leads to increased pallet damage. This discrepancy can lead to significant issues, particularly with lighter, disposable pallets that are less sturdy and often used for heavier loads. Often, the use of lower grade or damaged pallet leads to pallet breaking apart and its load falling into the below pallet positions. Not only does this lead to loss of product, however, it also leads to additional standing time for cleaning up. Types of PSB’s 1. Full Weight Bearing Capacity 2. Load Supporting How Pallet Support Beams Address These Issues Pallet support beams are a practical solution to mitigate the problems associated with damaged or inferior-quality pallets. Through supporting the middle of the pallet where sagging mostly occurs, PSB’s assist in maintaining the stability and integrity of the stored goods. It is essential that the pallet blocks on the 1000mm side are placed directly on top of the support beams rather than being offset, to maximize their effectiveness. To enhance operational safety, PSBs are usually yellow, providing a clear contrast against the orange load beams of the racking system. This colour differentiation makes them easily identifiable for forklift operators, reducing the risk of accidental misalignment or damage during handling. The installation of PSBs is straightforward, typically involving securing them at the front with a Tek screw & must be fixed in place. Pallet Support Beams serve as a cost-effective solution to further ensure the safety and continuation of operations within your warehousing facility.
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