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Forklifts in Mobile Racking

Mobile racking has been on the market for many years, but was not really appreciated in South Africa until about 30 years ago, when Barpro Storage started marketing it seriously. It is now, not only in the big companies that use it in their cold stores, but also newer and smaller companies that appreciate what it can save them in terms of space and money. Over the years from big to small companies, it has been emphasised that mobile racking must be treated correctly to avoid accidents and problems and to take extra care in the selection of forklift operators and their training. In recent years, companies are taking shortcuts to reduce costs. Most of the mobile installations are in cold stores, and we have seen the following happen: All the above lead to careless and rushed forklift operations in the cold store. Furthermore, supervisors do not go into the cold stores to see what is happening in there as it is too cold!! It has become evident that managers seem to ignore the loading capacity of the racks which can lead to rack collapses. The above factors all result in expensive repairs where a technician from Barpro is called to repair the damage. We hope that managers may see the need of training the staff and use the correct equipment and save the company money. For more information contact: Desmond FellForklift training expertdesmondfell45@gmail.com076 0550 931   ABOUT DESMOND FELL Now semi-retired, Desmond consults to companies that have challenges with forklift driver performance. He also runs on site forklift operator management seminars as “policing” of forklift drivers is impossible unless supervisors understand what constitutes good driving practice. Without constant site policing, drivers quickly forget their original training even with 2-year refresher courses. The amount of damage caused by poor forklift driving in modern warehouses make management training essential, especially as forklift training course standards have fallen over the years.  

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Drum Storage

Barpro mobiles can store almost anything. From cantilever racking to store cars to drums that store fruit. Normal unit loads consist of cases packed on wooden pallets. Mobile racking can store drum pallets, which are normally 1200 by 1200mms. The normal storage method is to block stack the drum pallets four or five in the height. This makes great use of the storage volume especially in fruit concentrate freezer stores. But if the drum pallets are stored any higher the bottom drum pallet can collapse under the weight. The problem comes when individual drum pallets need to be retrieved for dispatch. It is almost impossible to find and extract the correct pallet quickly. If stored on Barpro mobiles, each pallet of drums is immediately accessible. Stock can be correctly rotated and controlled by batch code, drum temperatures are maintained during dispatch and there is far less damage. Store capacities can be increased by doing up to 7 levels of pallet in the height as no pallet rests directly on another. As some local cold stores have already found, storing drums especially of frozen concentrate on Barpro mobiles can be a very cost-effective solution. If you are interested, please contact: CAPE TOWN: James Cunningham – james@barpro.co.za Jonathan Dalton – sales@barpro.co.za Tel: +27 (0) 21 552 9190 JOHANNESBURG: Robert Kershaw – rob@barpro.co.za Tshepo Ndhlovu – jhbsales@barpro.co.za Tel: +27 (0) 11 392 1702 DURBAN: Melanie Nargayya – dbnadmin@barpro.co.za Tel: +(0) 31 942 3200

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CASE STUDY: KALAHARI CUTS – MEAT PROCESSOR

Barpro Storage was approached by J-P Knipe regarding a Holding Freezer for his business, Kalahari Cuts, located in Mooiplaats in Pretoria East. Project description Barpro Storage in collaboration with Universal Storage Systems (racking installers) provided a Rails and Mobile Ready Racking System which enabled 368 pallet positions with a storage capacity of 441.6 Ton. Rails The project was executed in 2 parts by the laying of the rails. With the installation of rails Barpro ensure that there is high density polyurethane under the rails. Precool, a manufacturer of insulated panels and cold rooms provided insulation on the floor. Once the rails were in and the floor had been poured, post pour floor levels were taken to ensure that the floor is level with the rail. Polyurethane is a plastic material, which exists in various forms. It can be tailored to be either rigid or flexible and is the material of choice for a broad range of end-user applications such as: insulation of refrigerators and freezers.– www. polyurethanes.org Mobile Ready Racking System Barpro and Universal proposed the Mobile & Static Racking system to Kalahari Cuts to allow for future expansion within the facility as the need arises. With this solution Kalahari Cuts can double their storage capacity with the installation of mobile bases using the existing racking structure. This is a single storage solution for Kalahari Cuts as the need for storage capacity increases. Barpro technicians wear Delf freezer protective wear that allows them to install the bases at operational temperatures. This product is designed to minimise the risk of & provide protection against extreme cold and any risk related activity. Barpro is a proud supplier of the Delf Freezer wear range. Additional protection has also been provided for the racking system such as: Talk to us and let us provide you with the best solution for your storage facility. CPT – 021 552 9190 –  JHB – 011 392 1702   –  DBN – 031 942 3200

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