Tips

Warehouse Solutions

Forte Warehouse Solutions & Macro 2000 join forces

“When I started in the cold storage business, my warehouse management system was called Dozy Wellington. He drove an old TCM reach truck and block stacked  cages or converters inside the freezer rooms. Dozy was an operator. He wasn’t  above secreting the odd lamb joint in the engine compartment for dumping in the convenient bin outside the loading bay on one of many frequent warm up smoke breaks. The joint was collected later in an overly large brief case doubling as a strong box for his Stokvel’s takings. But Dozy had the mind of an elephant. He could remember where a particular pallet had been placed weeks before,  important when there was a rushed container to load. Thankfully he didn’t get sick, but his annual holidays to a farm outside Cala was when things went wrong. The resulting fallout of “lost pallets” led to our first custom written WMS requiring a scooter driver to round up floppy discs from each cold store daily for consolidation in our office. This early example of a “real time” stock system, amongst other advantages, allowed old stock to be identified, not something the marketing department enjoyed when faced with an MD who chucked ashtrays around. Modern warehouse management systems grew out of such early bunglings and now, with mobile racking and heated cabs, stock problems are generally a thing of the past. One such is the Macro 2000.” -James Cunningham Macro 2000 Cold Store Management software is a popular WMS software system among independent cold stores in South Africa. The system takes care of both third party and in-house cold stores. When a pallet is received, a unique bar coded pallet ticket is assigned to the pallet by Macro 2000 which includes the location in the cold store for easy put away by the fork lift driver. This pallet number is used for pallet relocations (important for mobile racking) so that the system stays updated. The pallet number is also used for the reservation or picking processes. This allows for easy dispatch as the picking slip gives the fork lift driver the location and the pallet number to pick. This is confirmed by the dispatch staff before loading the truck or container. All this ensures that the correct pallet is always dispatched, and your stock on hand is correct. Macro 2000 handles Bond Stores. For track and trace recall, there is full expiry date and production tracking down to pallet level throughout the system. Bar code scanning is available and especially useful when confirming the pallet that is issued is the correct pallet. In a third party environment, storage charges are automatically calculated by week or part thereof. Any additional charges are added to the document at receipt or issue. Come month end invoices are run by simply entering the invoice period end date as the system has been updated real time. Forte Warehouse Solutions (FWS) serves as a bridge consultancy between industry expectations and software offerings within the warehouse industry. Each of the FWS project leaders has their roots in warehousing and approaches projects from an industry perspective, with the aim of utilizing the software. Since 01 March 2018 Macro 2000 has engaged Forte Warehouse Solutions as their business partner for implementation, training and support. Anthea van Breemen of Macro 2000 has joined Forte Warehouse Solutions as a Director. Download the Forte Warehouse Solutions Brochure here Anthea van Breemen anthea@forteconsulting.co.za www.forteconsulting.co.za   Designing a new cold store? Barpro can help – Contact us [gravityform id=”10″ title=”true” description=”true”] Read more: How to choose the right storage system Read more: Can mobile racking work in FMCG stores? Read more: What’s so different about cold store floors?

Forte Warehouse Solutions & Macro 2000 join forces Read More »

Why are you replacing push buttons on your mobile racking?

Damaged push buttons are not a simple wear and tear problem. Our Cape Town Technicians, Mark Pearce and Gary Smith, have started noticing a trend on the rise. It seems that forktruck drivers have started using the end of their forks to push, and inevitably damaging the push buttons on Storax base control panels. What is a push button? A push button is situated on the top of your control panel and is used to start or stop a mobile.   The reason is because the remote in the forktruck or handheld remote is not working. Implications of a faulty control panel could mean priceless standing time when a mobile is unable to open a specific aisle, a call out fee and of course, spares and labour. Our technicians suggest the following: Check your current remotes. They might either need to be charged or repaired if faulty. Purchase new radio key pads or hand held remotes. Radio keypads are used for cascade control systems and are installed in the forktruck. This allows the forktruck driver to move bases from the comfort of his heated cab. Individual control systems are moved by hand held remote controls which can also be used by the forktruck driver. Having regular maintenance checks done by supervisors or managers and keeping staff accountable for damage to bases and control panels. All handbooks, which are provided to the client at the time of commissioning, include a Storax Maintenance Schedule which instructs on how frequently certain aspects of the mobiles need to be checked as well as fault diagnosis with typical faults and solutions. Another way to ensure maintenance checks are done regularly is to have a Service Level Agreement in place. Inspections will be done by one of Barpro’s experienced technicians either once or twice a year, depending on how often the client prefers and will report on housekeeping and visible damage. Contact us today to enquire about our Service Level Agreement and Maintenance Inspections               [gravityform id=”18″ title=”true” description=”true”] Read more: Motor repairs in Johannesburg Read more: Need spares for your mobile racking system?  Read more: The Strength of Continuity

Why are you replacing push buttons on your mobile racking? Read More »

Cleaning Frozen Juice Concentrate From Cold Store Floors

We were curious as to how cold stores around the world deal with built up ice and more particularly, frozen juice concentrates spills. Their methods as it turns out are not that different to those of South African freezer stores. Stephen Neel of the GCCA spoke to Jason Dick of Dick Cold Storage, a cold store in Columbus Ohio, USA, and asked him about the steps they take to get rid of frozen pineapple juice built up on their cold store floors. These were his suggestions: “Using a hand held paint scraper, or extension pole scraper, Remove all three dimensional residue from the spill site. This may require scraper(s), rags, waste can. Elbow grease at its finest. After the three dimensional residue has been lifted, there are a few solvents that can tackle the remaining stickiness and cosmetic staining deposits that remain.  I prefer two different chemicals: – The first chemical I recommend is a product called Suma Freeze / Gel / Helada.  This product is supplied by an American based company called Diversey, Inc; and can be bought online from companies of the likes of Amazon. You need to make sure to vacate all storage food items in close proximity before usage and cleanup. – Secondly, I also recommend using a more archaic chemical traditionally known as RV Antifreeze. While not typically sold to be used as a cleaning solvent, it is non-toxic, and does not gum-up when exposed to harsh temperature. Make sure to vacate all storage food items in close proximity before usage and cleanup.” I-Smelt is a non-corrosive and food friendly product which converts an ice buildup to slush making it easy to sweep away. (No elbow grease needed) CONTACT US BELOW TO ORDER [gravityform id=”12″ title=”true” description=”true”]

Cleaning Frozen Juice Concentrate From Cold Store Floors Read More »