Tips

Repairing non-Storax Mobile Racking Systems

Repairing non-Storax Mobile Racking Systems

In 2012, we were approached and asked to assist in mechanically repairing a mobile racking system in KZN which was not supplied by Barpro Storage. The system was originally installed in 2002 and after 10 years the entire mobile rack system from bases to racking needed extensive repairs and or replacement. Unfortunately for the client, their original supplier was no longer in operation so Barpro took on the challenge.   Manufacturing of 86 new guidewheel units and 258 side members started in February of 2012. Both the wheel units and side members were sprayed to the  colour of the original system. New guide rails were retrofitted which meant cutting into the existing floor, removing the damaged rail and installing new ones.   The racking superstructure required adjustments to suit the clients changing needs including higher loads and was supplied by Universal. Within 3 months the client’s new system was fully operational. A few years later we were approached to assist another client to repair their mobile racking system, supplied by the same source.   To date both repaired mobile systems have been reported to be fully operational and in perfectly good condition. Should you need any repairs done to your mobile racking system, Storax or otherwise – Please give us a call.   You can contact Mike Vermeulen by email mike@barpro.co.za or 021 552 9190 for more information. [gravityform id=”6″ title=”true” description=”true”] Read more: Manufacturing Bases for Mobile Storage Systems for over 5 Years! Read more: The Strength of Continuity Read more: Why Barpro Storage? – Its simple! These 5 points explain…

Repairing non-Storax Mobile Racking Systems Read More »

Case picking solution

A space saving, efficient and cost effective solution to case picking in cold stores

Article by Rob Kershaw, Sales and Marketing Manager, Barpro Joburg. One of the biggest challenges in managing and running a cold store facility is how do we pick individual cases as opposed to full pallets. In the past most cold store facilities were set up for full pallet distribution. In and out. However over the last decade or so retailers are moving away from carrying large quantities of stock on pallets rather ordering cases in line with demand freeing up capital investment in stock. So cold store facilities have to be set up to handle case picking as well as full pallets and very often at the same time. As the leading supplier of high dense mobile racking systems into the cold store sector at Barpro we have seen an increasing demand for case picking. Seeking solutions for our customers Barpro approached our principals STORAX based in the UK, to see now how their industry had coped with the challenge. The idea of multi-tier structural mezzanines is growing rapidly in the UK as a cost effective, space saving and super-efficient case picking solution, in mobile racking freezer stores. STORAX UK has installed a number of structural mezzanines in freezers and confirm that this solution offers great benefits for cold store operators.     How do they work? 4 or 5 levels of flooring interconnected by stairwells installed in a corner or outside the cold store taking up the least space possible. Reach trucks retrieve full pallets from the mobile racking and feed them onto the floors via 1 or 2 pallet gates. Staff with pallet jacks to transport them to dedicated picking locations. From here cases are picked to pallet jacks and transported back to the pallet gates for the reach truck to remove and place in the staging area, which could be static racks alongside the mezzanine or the floor on the bottom level. 1 picker works each floor and gets to know the location of the different SKUs. Knowing the products on his floor allows him to pick the heaviest products first to go on the bottom of the pallet and lightest at the top. This prevents crushing. On a recent trip to Europe I went to investigate mezzanine case picking solutions at one of the largest cold storage facilities in the UK and a long standing customer of STORAX. It is a massive operation and the volumes speak for themselves: One site. 52 acres. 135 000 pallet positions on high dense STORAX mobile racking in cold storage. 1000 pallet movements per day 400 – 500 trucks / day, pallets double stacked. 30 000 cases / day picked over a double shift. 10 pickers each picking 3000 cases a day. Case picking is approximately 2-3% of total throughput.     On average his client used to pick from the bottom level of the mobile racks but as demand for case picking grew needed a more efficient solution was required. The client is satisfied that the 2 x 5 level mezzanines are meeting their expectations and identify the following benefits:   Efficiency Dedicated picking area where pickers can pick uninterrupted by reach trucks moving in the aisles. In Australia it’s now illegal to have pickers and reachtrucks operating in the same area. Reach trucks can get on with their work not worrying about pickers. Safety Reduced accidents between pickers and reach trucks due to 1 and 2 above. No chance of product from upper static racks falling on pickers walking in the open static rack aisles. Best solution to achieve the amount of pick faces required which is a challenge with growing product ranges and new customers. All pick faces on floor level. No need for costly material handling equipment to pick from 2nd, 3rd or even 4th pallet level. Smooth and efficient replenishment of the pick face between reach-truck and pallet jack operators. Space saving The whole volume of the cold store is being used. With floor pitch around 2.5m very little space is wasted. Mezzanines are tucked into the side or corner of the cold room only I aisle is required for the reach truck to feed it. Reducing number of aisles required and increasing income generating storage capacity.   Another potential benefit of this solution is the opportunity to implement to ‘pick by voice’ technology. This would take picking efficiency to an even higher level.   Some of the technical features Heavy duty structural I Beams for vertical and horizontal support. 6mm thick steel plates as flooring creates a solid floor for smooth pallet jack movement. Bolted construction allowing movement and flexibility for dynamic and evolving business needs. The structure can be mounted on mobile racking rails. This increases strength and also allows for the possibility to install high dense storage mobiles in the future offering flexibility should demand for case picking drop. Energy saving LED lighting. Black polished steel reducing glare and floor reflections on pickers. Cold air distribution socks over blowers to circulate and distribute cold air above top floor.   To make maximum use of the picking efficiencies multitier mezzanines offer, picking staff need to be equipped with high quality freezer clothing. This significantly increases the amount of time they can spend in the cold store without taking breaks. Barpro offers the DELF range of high quality freezer wear which is a must for cold store picking.   There is increasing interest among South African cold stores who can see the potential benefits. Multi-tier mezzanines can give a significant edge over competitors especially in the field of 3rd party cold storage distribution. Being able to case pick more cost effectively while using less volume gives an edge in this price sensitive market.   Let us help you create that edge. Call Barpro for more information. Cape Town: 021 552 9190 Johannesburg: 011 450 1075 Email: info@barpro.co.za [gravityform id=”5″ title=”true” description=”true”] Read more: Changing Load Parameters in Mobile Pallet Racking Read more: Storax Ramada Ranger Shuttle launches in SA Read more: How to choose the right storage system

A space saving, efficient and cost effective solution to case picking in cold stores Read More »

Strength of Continuity

The Strength of Continuity

Powered Mobile Pallet Racking has become supremely popular over the last two decades – for very good reasons – as the system of choice for high density storage of palletised goods, largely (but not solely) in Cold and Freezer stores.   Barpro Storax are proud to lay claim to be the pioneers of this system in Southern Africa, with our first installation being completed over 25 years ago. (this system was still operating successfully right up until a year or so back, when the company ceased operations on that particular site). Initially sales and installation were handled direct out of UK head office, but as the market became aware of the advantages of the system, and the number of installations in the region grew, this became unmanageable, and Barpro SA was formed, with head office and workshop in Cape Town.   Like any electro-mechanical system, mobile racking needs a certain level of service and maintenance, and perhaps particularly in the local industry, damages occur which require repairs.  Barpro’s commitment to meeting these needs involved employing and training skilled technicians, setting up manufacturing facilities for spares, etc.   While most of the early installations were at the coast for various reasons, we found the market steadily spreading to Gauteng and other inland areas, and this ultimately led to opening our branch in Johannesburg. Even so, costs and demand initially limited this to not much more than a small depot, with a full-time secretary. It was a few years before we could justify larger premises with full-time manager and sales manager, workshops and spares department, and trained technicians to service this region.   The point of all this is that over the years several other wannabe competitors, both local and foreign, have attempted to enter the SA market with their mobile racking, and have lured potential customers with seemingly cheaper prices. Accordingly customers who have been tempted to confuse price with value (see our article in April 2017 issue) have trusted them, and they have completed, with various levels of success, a few installations.   Then, for a variety of reasons, but often due to finding themselves without the means to viably maintain and service their systems, and recognising the financial implications of setting up adequate support infrastructure – workshops, technicians, spares – they have packed up or failed, and disappeared. Barpro have been left to pick up the pieces. We are frequently called in to fix or repair the systems put in by other manufacturers who are no longer around. Those competitors who have more recently entered the SA market and remain, at least for the time being, are still mostly reliant on spares and technical back-up from Europe – and if you have a serious break-down are you able to wait weeks (and pay heavily) for a technician or an important part to come from overseas?   The advantage that Barpro have is that after 25 years in the business, and with over 250 installations to look after, we have built up the infrastructure necessary to support our customers, from Namibia to KZN, from Cape Town to Mauritius, with technicians travelling the whole region, and all spares – even complete systems – being locally manufactured, with guaranteed maximum 48 hours availability.   Barpro continue to honour their customers with the level of service they need and have come to expect, and will continue to do so into the future. CONTACT US TODAY: [gravityform id=”10″ title=”true” description=”true”] Read more: What matters to you? Price or Value? Read more: How to choose the right storage system Read more: Warehouse Automation and Mobile Racking are NOT the same thing. We explain why…

The Strength of Continuity Read More »