Barpro Storage

Strength of Continuity

The Strength of Continuity

Powered Mobile Pallet Racking has become supremely popular over the last two decades – for very good reasons – as the system of choice for high density storage of palletised goods, largely (but not solely) in Cold and Freezer stores.   Barpro Storax are proud to lay claim to be the pioneers of this system in Southern Africa, with our first installation being completed over 25 years ago. (this system was still operating successfully right up until a year or so back, when the company ceased operations on that particular site). Initially sales and installation were handled direct out of UK head office, but as the market became aware of the advantages of the system, and the number of installations in the region grew, this became unmanageable, and Barpro SA was formed, with head office and workshop in Cape Town.   Like any electro-mechanical system, mobile racking needs a certain level of service and maintenance, and perhaps particularly in the local industry, damages occur which require repairs.  Barpro’s commitment to meeting these needs involved employing and training skilled technicians, setting up manufacturing facilities for spares, etc.   While most of the early installations were at the coast for various reasons, we found the market steadily spreading to Gauteng and other inland areas, and this ultimately led to opening our branch in Johannesburg. Even so, costs and demand initially limited this to not much more than a small depot, with a full-time secretary. It was a few years before we could justify larger premises with full-time manager and sales manager, workshops and spares department, and trained technicians to service this region.   The point of all this is that over the years several other wannabe competitors, both local and foreign, have attempted to enter the SA market with their mobile racking, and have lured potential customers with seemingly cheaper prices. Accordingly customers who have been tempted to confuse price with value (see our article in April 2017 issue) have trusted them, and they have completed, with various levels of success, a few installations.   Then, for a variety of reasons, but often due to finding themselves without the means to viably maintain and service their systems, and recognising the financial implications of setting up adequate support infrastructure – workshops, technicians, spares – they have packed up or failed, and disappeared. Barpro have been left to pick up the pieces. We are frequently called in to fix or repair the systems put in by other manufacturers who are no longer around. Those competitors who have more recently entered the SA market and remain, at least for the time being, are still mostly reliant on spares and technical back-up from Europe – and if you have a serious break-down are you able to wait weeks (and pay heavily) for a technician or an important part to come from overseas?   The advantage that Barpro have is that after 25 years in the business, and with over 250 installations to look after, we have built up the infrastructure necessary to support our customers, from Namibia to KZN, from Cape Town to Mauritius, with technicians travelling the whole region, and all spares – even complete systems – being locally manufactured, with guaranteed maximum 48 hours availability.   Barpro continue to honour their customers with the level of service they need and have come to expect, and will continue to do so into the future. CONTACT US TODAY: [gravityform id=”10″ title=”true” description=”true”] Read more: What matters to you? Price or Value? Read more: How to choose the right storage system Read more: Warehouse Automation and Mobile Racking are NOT the same thing. We explain why…

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Barpro Storage Celebrating 21 Years in mobile racking and shelving

Celebrating 21 years

This article was originally published in the August 2017 Edition of the Supply Chain Today Magazine When Barpro Storage opened for business in Cape Town on 26th September 1996, South Africa was still very much “in transition”. Cold storage’s, as of 2017, still continuing super cycle would not start for another four years. Export markets were still depressed by South Africa’s prior pariah status. The Rand/Pound exchange rate continued to slide the wrong way for imported goods, even then down to over 20 to 1 as world opinion betted against a bright future. Sitting in the first-floor offices at the corner of Section and Shropshire streets in Paarden Eiland, with only a store-man for company, I missed my previous cold store manager’s job and spacious office at Auckland Cold Store just down the street.   With 34 Storax systems  installed, mainly in Cape Town, my biggest fear was that the mobile racking market was already saturated. As the phone wasn’t exactly ringing itself off the hook, the future looked somewhat bleak and I suspected there might be more money in selling dried milk powder, a product inherited from Storax UK’s previous  agent.   Fast forward to twenty-one years later. Barpro now occupies a 1200 square meter factory in Montague Gardens and has 30 employees including a branch office in Johannesburg. There are over 250 Storax systems in Southern Africa as well as a few on Mauritius and one in Melbourne, Australia.   While Barpro Storage hasn’t exactly blown the lights out, it has more than survived, which gives me a measure of wary confidence amidst the current uncertainties. There are many who deserve our appreciation. From Gert Wolfson, WW2 Mosquito pilot and Storax agent who originally saw the potential for Storax mobiles, to Peter Spears, with the exactitude of the UK automotive industry behind him, who had a hard time  transforming  me from a cold store to a business manager. As well as sympathetic bank managers, before they all seemed to disappear, there are the learning opportunities afforded by customers, ever helpful suppliers and competitors who will never, I trust, allow complacency to creep in.   Our business model is simple. We like to help. That means we not only enjoy designing Storax systems, but also like to look after them long after they have been installed. While most are for palletized products, we have one to store motorcars and others for wood, steels and other metal extrusions. So far, our oldest system operated for 23 years until the freezer store closed. Though it may sound corny, we see a contract as the start of an ongoing relationship, which may have its ups and downs, rather than a one night stand.       Initially our workshop was there to make spares. Accidents happen, but warehouses cannot afford to stop for six weeks until a new mobile wheel unit arrives from Europe. In emergencies no mechanical spare must take more than 48 hours to dispatch. Generally, we do better than this. Trouble was, although we needed the facility, there weren’t enough break downs to make it profitable, so we decided to make smaller Storax systems under license from our principal, Storax, which is based in the UK.   Barpro is now training CPUT technical students who are working on sites and wiring control panels. Mike Vermeulen, Barpro’s Technical Director, has, with his team, designed a new safety PE (photo electric) safety trip bar which has been approved by Storax and is assembled on the premises. Practical training is a critical requirement for South Africa. Barpro believes that anything made in Europe can, with the correct training, be made to the same standard here.         Globalization is all very well, but we cannot afford to be fundamental about it when unemployment rates are heading north of 40%. Industry has got to supply not just jobs but challenges which give confidence to South Africa’s youth.   I just wish that our Government would stop dictating how we must do business through endless BEE requirements. Far more would be achieved if they tended the playing field and let us get on with playing the game. My other gripe concerns some of South Africa’s larger conglomerates. Barpro lost a project  even though we are, within all the constraints, employing and training local staff. It was made clear that the customer had no interest in such “philanthropy.” “Your European competitor was cheaper and that’s all that matters.” This is ironic as most of our staff frequent their stores.  Yet there has been no interest on their part in seeing for themselves what Barpro has accomplished. This sort of attitude has got to change if South Africa wants to employ the youth it is spending so much to train and who, after all, are the future of this country.     Barpro Storage SA (Pty) Ltd was established in 1996 to market, install and maintain Storax mobile racking. Mobile racking can almost double the useable storage capacity of a warehouse or cold store while maintaining immediate access to every storage location.   Mobile racking consists of special rails which are laid into the cold store floor. The Storax mobile bases run on these rails and support the racking superstructure. These bases, which when loaded, can weigh over 300 tons, are electrically driven by energy efficient geared motors.   Barpro Storage now markets the Storax Ranger, the new and improved Shuttle system as well as other complimentary products to de-ice and repair freezer room floors. Barpro Storage is the African agent for the UK based Delf range of Freezer Wear.   For more details contact us on 021 552 9190 or 011 450 1075 [gravityform id=”10″ title=”true” description=”true”]   Read more: Why Barpro Storage? – Its simple! These 5 points explain… Read more: Changing Load Parameters in Mobile Pallet Racking Read more: Barpro has been manufacturing mobile bases for over 5 years!

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Etlin International gives us an insight in to their recent maintenance project in Durban

Recent Etlin International maintenance project ROOM A – CAPACITY – 4000 PALLETS This freezer was commissioned July 1997 – 20 years ago with second hand racking. The maintenance cost on this freezer between 2015 – 2016 was R1.3m including spares from Barpro. Some of the work carried out during this shutdown were replacement of drive wheels, guide wheels, gear rings, pinions, installation of new p/e trip beam covers and one guide wheel unit. Repairs and service of electric control boxes were also carried out.                                   In 2016 we had to replace portions of the insulated roof due to water ingress (moisture/condensation build up due to the increased humidity in the KZN region), together with the roof work it was decided to re-do all the insulation work on all the piping. The time frame allocated for Room A was 14 days but this was achieved in 9 days. Room was brought down to ambient temperature in 3 days, maintenance commenced on the 23/01/2017 and was completed on the 01/02/2017. ROOM C – CAPACITY – 7000 PALLETS Room was commissioned December 2006 – 10 years ago. The maintenance cost of the freezer during 2016 was approximately R400 000.00 including spares from Barpro. Some of the work carried out were replacing damaged push buttons, replaced side members, drive wheels, removed and replaced bearing and gear rings for 10 drive wheels, motor pinions, guide wheel unit, gearbox motor, replaced p/e trip beam covers, serviced all motors & gearboxes, replaced trip beams. Repairs and service of electric control boxes were also carried out. Etlin International Storax mobile racking side member                                 The time frame allocated for Room C was 21 days but this was achieved in 15 days. Room was brought down to ambient temperature in 3 days & maintenance commenced on the 28/12/2016 and was completed on the 17/01/2017.   Planning: Planning was done in out of season with Etlin diverting containers to outside cold stores. We had limited amount of time due to the low volume during this period and had to ensure the work was executed accurately full on time. In our business we operate 24hrs a day 7 days a week hence there were no chances to be taken.                       A thorough deep clean was conducted on both freezers where we had to bring in specialised cleaning equipment and materials to ensure that we would meet the target date for completion, our cleaning team worked 24 hrs. All mobile racks and rails were washed, scrubbed and cleaned by hand. The floor was deep cleaned continuously using a specialised cleaning machine to get the dirt and grime out and have the floor looking new again. All paneling was cleaned and washed with other equipment.                                 A company decision was taken to perform this maintenance program every 5 years. Advantages of running such a huge maintenance program: Extending the life of the rooms by a minimum of 10 years. Productivity has increased due to a more efficient functionality. It has also ensured that Etlin is competitive in the market by guaranteeing its equipment is maintained regularly to prevent any downtime or unexpected breakdowns that could occur. Has assisted us in achieving high audit results in that site is maintained to above required standards. Accreditations under our belt are HACCP ; FSA ; Pick’n Pay ; YUM Has ensured safety of staff by maintaining equipment and racks this results in a safer work environment. Increased customer confidence is due to having their stock in a reliable cold store with formal preventative maintenance programs because we know time is money! The deep cleaning of the rooms has helped in getting rid of bacterial growth and also ensuring product is safe and meeting with legal requirements also our own Quality Management Program.   Thank You to Barpro S.A To carry out such a huge maintenance shutdown we needed to ensure that every box was ticked and double checked. Barpro had also assisted in many ways due to manufacturers for equipment had shutdown during this period we had to work closely with them to ensure the required spares were ordered well in advance and delivered full on time for the shutdown period. Barpro were also on site to assist with the more complex work and to provide assistance where necessary, a huge thank you to the team effort at Barpro and for going the extra mile for Etlin. Christopher Nulliah – Logistics Manager Etlin International, Durban                

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