General Interest

Repairing non-Storax Mobile Racking Systems

Repairing non-Storax Mobile Racking Systems

In 2012, we were approached and asked to assist in mechanically repairing a mobile racking system in KZN which was not supplied by Barpro Storage. The system was originally installed in 2002 and after 10 years the entire mobile rack system from bases to racking needed extensive repairs and or replacement. Unfortunately for the client, their original supplier was no longer in operation so Barpro took on the challenge.   Manufacturing of 86 new guidewheel units and 258 side members started in February of 2012. Both the wheel units and side members were sprayed to the  colour of the original system. New guide rails were retrofitted which meant cutting into the existing floor, removing the damaged rail and installing new ones.   The racking superstructure required adjustments to suit the clients changing needs including higher loads and was supplied by Universal. Within 3 months the client’s new system was fully operational. A few years later we were approached to assist another client to repair their mobile racking system, supplied by the same source.   To date both repaired mobile systems have been reported to be fully operational and in perfectly good condition. Should you need any repairs done to your mobile racking system, Storax or otherwise – Please give us a call.   You can contact Mike Vermeulen by email mike@barpro.co.za or 021 552 9190 for more information. [gravityform id=”6″ title=”true” description=”true”] Read more: Manufacturing Bases for Mobile Storage Systems for over 5 Years! Read more: The Strength of Continuity Read more: Why Barpro Storage? – Its simple! These 5 points explain…

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Case picking solution

A space saving, efficient and cost effective solution to case picking in cold stores

Article by Rob Kershaw, Sales and Marketing Manager, Barpro Joburg. One of the biggest challenges in managing and running a cold store facility is how do we pick individual cases as opposed to full pallets. In the past most cold store facilities were set up for full pallet distribution. In and out. However over the last decade or so retailers are moving away from carrying large quantities of stock on pallets rather ordering cases in line with demand freeing up capital investment in stock. So cold store facilities have to be set up to handle case picking as well as full pallets and very often at the same time. As the leading supplier of high dense mobile racking systems into the cold store sector at Barpro we have seen an increasing demand for case picking. Seeking solutions for our customers Barpro approached our principals STORAX based in the UK, to see now how their industry had coped with the challenge. The idea of multi-tier structural mezzanines is growing rapidly in the UK as a cost effective, space saving and super-efficient case picking solution, in mobile racking freezer stores. STORAX UK has installed a number of structural mezzanines in freezers and confirm that this solution offers great benefits for cold store operators.     How do they work? 4 or 5 levels of flooring interconnected by stairwells installed in a corner or outside the cold store taking up the least space possible. Reach trucks retrieve full pallets from the mobile racking and feed them onto the floors via 1 or 2 pallet gates. Staff with pallet jacks to transport them to dedicated picking locations. From here cases are picked to pallet jacks and transported back to the pallet gates for the reach truck to remove and place in the staging area, which could be static racks alongside the mezzanine or the floor on the bottom level. 1 picker works each floor and gets to know the location of the different SKUs. Knowing the products on his floor allows him to pick the heaviest products first to go on the bottom of the pallet and lightest at the top. This prevents crushing. On a recent trip to Europe I went to investigate mezzanine case picking solutions at one of the largest cold storage facilities in the UK and a long standing customer of STORAX. It is a massive operation and the volumes speak for themselves: One site. 52 acres. 135 000 pallet positions on high dense STORAX mobile racking in cold storage. 1000 pallet movements per day 400 – 500 trucks / day, pallets double stacked. 30 000 cases / day picked over a double shift. 10 pickers each picking 3000 cases a day. Case picking is approximately 2-3% of total throughput.     On average his client used to pick from the bottom level of the mobile racks but as demand for case picking grew needed a more efficient solution was required. The client is satisfied that the 2 x 5 level mezzanines are meeting their expectations and identify the following benefits:   Efficiency Dedicated picking area where pickers can pick uninterrupted by reach trucks moving in the aisles. In Australia it’s now illegal to have pickers and reachtrucks operating in the same area. Reach trucks can get on with their work not worrying about pickers. Safety Reduced accidents between pickers and reach trucks due to 1 and 2 above. No chance of product from upper static racks falling on pickers walking in the open static rack aisles. Best solution to achieve the amount of pick faces required which is a challenge with growing product ranges and new customers. All pick faces on floor level. No need for costly material handling equipment to pick from 2nd, 3rd or even 4th pallet level. Smooth and efficient replenishment of the pick face between reach-truck and pallet jack operators. Space saving The whole volume of the cold store is being used. With floor pitch around 2.5m very little space is wasted. Mezzanines are tucked into the side or corner of the cold room only I aisle is required for the reach truck to feed it. Reducing number of aisles required and increasing income generating storage capacity.   Another potential benefit of this solution is the opportunity to implement to ‘pick by voice’ technology. This would take picking efficiency to an even higher level.   Some of the technical features Heavy duty structural I Beams for vertical and horizontal support. 6mm thick steel plates as flooring creates a solid floor for smooth pallet jack movement. Bolted construction allowing movement and flexibility for dynamic and evolving business needs. The structure can be mounted on mobile racking rails. This increases strength and also allows for the possibility to install high dense storage mobiles in the future offering flexibility should demand for case picking drop. Energy saving LED lighting. Black polished steel reducing glare and floor reflections on pickers. Cold air distribution socks over blowers to circulate and distribute cold air above top floor.   To make maximum use of the picking efficiencies multitier mezzanines offer, picking staff need to be equipped with high quality freezer clothing. This significantly increases the amount of time they can spend in the cold store without taking breaks. Barpro offers the DELF range of high quality freezer wear which is a must for cold store picking.   There is increasing interest among South African cold stores who can see the potential benefits. Multi-tier mezzanines can give a significant edge over competitors especially in the field of 3rd party cold storage distribution. Being able to case pick more cost effectively while using less volume gives an edge in this price sensitive market.   Let us help you create that edge. Call Barpro for more information. Cape Town: 021 552 9190 Johannesburg: 011 450 1075 Email: info@barpro.co.za [gravityform id=”5″ title=”true” description=”true”] Read more: Changing Load Parameters in Mobile Pallet Racking Read more: Storax Ramada Ranger Shuttle launches in SA Read more: How to choose the right storage system

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The chicken in human civilization

The chicken and its role in human civilization

Image Source: pri.org The chicken, descended from the dinosaurs, is probably a distant relative of the T Rex. Originally known as the Red jungle bird, it minded its own business in the jungles of South East Asia and might have stayed there were it not for a peculiar genetic trait, as males, using their natural leg spurs, fight to the death in the mating season.     Humans found this exciting and have betted on the outcome of gamecock fights for over 5000 years. Although the sport is illegal in most countries, Sabong is still an obsession in the Philippines where the World Slasher Cup draws thousands to watch and bet on cock fights. The roosters in this contest are mostly imports from the US and are cosseted by their owners like gladiators, Filipino men are said to treat their roosters better than their wives, although they seldom last more than a couple of sessions in the Sabungan or cockpit.         For millennia, chickens were moved throughout the known world for contests and gained a glorious reputation along the way. Seen as symbols of courage, they had cities named after them and featured in Socrates’s last words,” Crito we owe a cock to Asclepius, don’t forget to pay the debt.” Cocks then became symbols of the Christian church for their valor, although they were also mentioned in Peter’s denial after Jesus’s arrest. Pope Nicholas in the 900’s decreed that the image of a cock should be placed at the top of church steeples where they remain as weather cocks.   Francis Bacon, an introducer of the scientific method, caught pneumonia in 1626 while stuffing a dead chicken with snow in an effort to prove that cold preserves flesh and died three days later. He is still known in some quarters as the patron saint of chickens. Ironically refrigeration played a significant role in the chicken’s ascent to world supremacy. Kept by farmers’ wives, chicken eggs and birds were a source of “pin money” until Wilma Steele of Delaware upped the ante in the 1920’s. Initially raising 500 birds for the table, this soon grew as their dependency on vitamin D, discovered in the 1920’s, was satisfied by the addition of cod liver oil to their feed and allowed chickens to be kept throughout the winter indoors.   The depression in the 1930’s encouraged animal feed companies like Perdue and Tyson to develop their business by supplying chicks and feed directly to farmers who paid once the chickens were sold. But it was in the 1950’s that a combination of specially bred chickens, Cornish Cross or Cornish Rock , commercial refrigeration, special feeds and a rising popularity for chicken, encouraged by Colonel Harland Sander’s Kentucky Fried Chicken franchise, that the consumption of chicken really took off.   In South Africa, the commercial chicken or broiler industry was started in 1960 by Stanley Methven, a bit of a game cock himself, who raised chickens on his father’s farm in Hammarsdale for sale in Durban. By 1963 he had opened an abattoir and in 1970 the MD of Kentucky Fried Chicken found himself in South Africa on Safari with his family. Impressed by what he saw, he made contact with Stanley and the rest is history in that by the time of his untimely death in 1986 Stanley Methven was one of South Africa’s wealthiest people. Chicken is now the world’s most popular source of animal protein and chickens outnumber humans by a factor of 10 to one, although they don’t have quite the same lifespan! They are raised from chicks to approximately 2 kg birds in about 35 days and convert meal to flesh in a ratio of just under 2 to 1. For an increasingly urbanized world they are a perfect food source and will remain so which is why we see so much frozen chicken in our cold stores. Chicken suppliers around South Africa store their frozen chicken products on STORAX mobile racking – Store more pallets in less space! Contact us to find out how: [gravityform id=”10″ title=”true” description=”true”] Read more: Project Management of the Vision Meats New Cold Store Read more: The ideal solution for Euro Catering Read more: Stellenpak’s experience with Storax Mobiles

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