admin

Compact Cold Storage Efficiency with Mobile Racking – Kuhns Wholesalers, Brits

Barpro Installations /

In January 2025, Barpro Storage SA completed a high-density mobile racking installation for Kuhns Wholesalers, a distribution business based in Brits, North West Province. The installation took place within a purpose-built freezer store and is a compelling example of how mobile racking can deliver exceptional storage capacity and operational efficiency, even in compact spaces. Project Overview Kuhns required a racking solution to maximise storage capacity within a relatively small freezer footprint, while still allowing safe, efficient product access. Working with internal building dimensions of 21m (L) x 10m (W) x 8.8m (H), Barpro designed a layout that combined two mobile racking banks with one static row, optimising both storage density and access. Initially designed for 3 pallets in the height, then increased to 4 pallets in the height allowing for a 25% increase in storage capacity. The result: an impressive 312 pallet positions, each designed to accommodate 1200mm x 1000mm x 1800mm pallets with a load capacity of up to 1200 kg per pallet. Integrated Safety & Functionality Features This project showcased more than just effective use of space—it demonstrates Barpro’s commitment to safety, innovation, and reliability in every installation: Wooden Bumpers (Barpro Exclusive)As part of our standard optional extras, Barpro introduced wooden bumpers, mounted on the Front Guide wheel units. Bumpers provide crucial protection to the mobile base wheel units, shielding them from accidental forklift impact and long-term wear. This small addition significantly prolongs the life of a mobile system—especially in freezer environments where driver fatigue and reduced visibility can lead to accidental impacts. Photoelectric Safety SensorsTo ensure operator and product safety, Barpro designed heavy duty photoelectric safety systems to suit South African market conditions. These sensors immediately halt all moving bases if any foreign object, pallet, or person enters the aisle during operation—providing a reliable fail-safe against accidents. Pallet Support Beams for Inferior Pallet HandlingGiven the variability in pallet quality across cold storage operations, Barpro supplied pallet support beams throughout the system. These beams provide added support one per pallet position, helping to: Reduce the risk of pallet deflection or collapse, Improve pallet placement consistency, Enable the system to handle lower-grade or damaged pallets that might otherwise pose a safety or storage risk. Individually Controlled Mobile BasesThe mobile bases were equipped with individual control electric drives, allowing operators to selectively open or close aisles based on operational needs. Individual control systems are more cost effective on smaller systems. Collaboration & Local Manufacturing This project was planned and executed in conjunction with refrigeration specialists, civil engineers, and insulated panel suppliers to ensure a smooth installation and integration within the overall cold store construction timeline. Barpro sourced all mobile bases and racking components locally. This enabled faster production times and long-term serviceability. Conclusion: Big Impact in a Small Footprint The Kuhns Wholesalers project demonstrates that mobile racking is not limited to large warehouse operations. With appropriate design, strategic collaboration, and the right combination of safety and support features, mobile systems can unlock value in even the most space-constrained environments. By implementing this solution, Kuhns has doubled their storage capacity over what was achievable through static racking, improved inventory handling , Improved product access, and created a safer, more reliable environment for both staff and stock—without having to expand their building footprint.

Compact Cold Storage Efficiency with Mobile Racking – Kuhns Wholesalers, Brits Read More »

Revolutionizing Cold Store Operations with Delf Freezer Wear!

Delf Freezerwear /

At Barpro Storage SA, we’ve spent decades learning the needs of the cold storage industry… From offering innovative Racking solutions, we continuously seek ways to enhance efficiency in cold storage. That’s why we’ve introduced Delf Freezer Wear, a game-changing Personal Protective Equipment/Freezer wear solution that redefines workforce productivity, safety & wellbeing. Why Settle for Less? Cold stores are high-demand hazardous environments where every second counts. Yet, many operations rely on locally manufactured freezer wear that fails to keep up with the job’s requirements. These options might be cost-effective initially, but their performance deteriorates rapidly, especially after washing. Insulation materials often clump and shift, leaving workers exposed to freezing temperatures, drastically reducing their effective operational time. At Barpro Storage SA, we found that these local products just weren’t doing the job , seeking better alternatives, we discovered Delf Freezer Wear. Freezer Wear is designed and manufactured in the UK to meet the rigorous standards of industrial cold store operations. This isn’t just a step up—it’s a revolution in cold store efficiency. The Secret to Superior Performance: Hollow Microfiber Technology What makes Delf Freezer Wear stand out? The answer lies in its hollow microfiber insulation technology, a cutting-edge innovation that ensures superior thermal protection. Unlike conventional freezer suits, Delf maintains its structure and insulating properties even after multiple washes. This ensures your team remains comfortable and warm for extended periods, minimizing disruptions and maximizing productivity. A Tale of Two Cold Stores Let’s illustrate the impact of Delf Freezer Wear with a real-world comparison: The result? Cold Store B completes more tasks, processes more orders, and operates far more efficiently—all because of the right investment in freezer wear. The Time-Saving Advantage By removing the need for warmup breaks, Delf Freezer Wear allows your team to: An Investment That Pays for Itself Yes, Delf Freezer Wear is more costly than local alternatives, but the value it delivers far outweighs the initial expense. When you choose Delf, you’re investing in: Barpro Storage: Your Partner in Excellence At Barpro Storage SA, we’re dedicated to providing solutions that empower cold store operators to excel. From our mobile racking systems to Delf Freezer Wear, every product we offer reflects our commitment to innovation, quality, and the success of our clients. Ready to Transform Your Operations? Don’t let subpar protective gear hold your team back. Upgrade to Delf Freezer Wear today and experience the difference for yourself. With Barpro Storage, you’re not just purchasing products—you’re investing in the future of your operations. Contact us now to learn more or to place your order.

Revolutionizing Cold Store Operations with Delf Freezer Wear! Read More »

Pallet Support Beams

Pallet Racking /

 Ensuring Stability & Safety for Damaged & Inferior Quality Pallets In the dynamic fast-paced environments of warehousing and logistics, ensuring the safety of stored pallets is crucial. An effective solution to negate the challenges posed by damaged or inferior-quality pallets is the incorporation of pallet support beams (PSB’s). This effective component plays a vital role in preventing sagging of pallets and assists in maintaining structural integrity of pallets when stored in racking systems. Why Pallet Support Beams Are Important Pallet support beams are specifically designed to counteract the common issue of pallet sagging. This issue becomes particularly prominent when pallets are stored on the 1000mm side facing deep into the racking system. The standard design of racking systems is optimized for standard pallets like the GKN Chep Code 1 pallet, which is 1200 x 1000 mm. However, the reality of warehouse operations often faces the challenge of dealing with pallets that are damaged or of lesser quality & differing dimensions. Challenges with Damaged and Inferior Quality Pallets Pallets entering warehouses can sometimes be damaged during transit or handling. Additionally, economic pressures have led many exporters to use lighter, more cost-effective “disposable” pallets. These pallets often feature smaller corner blocks, with dimensions shrinking to as little as 70mm square. Blocks need to be placed above the load beams as the probability of   misplacement increases which leads to increased pallet damage. This discrepancy can lead to significant issues, particularly with lighter, disposable pallets that are less sturdy and often used for heavier loads. Often, the use of lower grade or damaged pallet leads to pallet breaking apart and its load falling into the below pallet positions. Not only does this lead to loss of product, however, it also leads to additional standing time for cleaning up.  Types of PSB’s 1. Full Weight Bearing Capacity 2. Load Supporting How Pallet Support Beams Address These Issues Pallet support beams are a practical solution to mitigate the problems associated with damaged or inferior-quality pallets. Through supporting the middle of the pallet where sagging mostly occurs, PSB’s assist in maintaining the stability and integrity of the stored goods. It is essential that the pallet blocks on the 1000mm side are placed directly on top of the support beams rather than being offset, to maximize their effectiveness. To enhance operational safety, PSBs are usually yellow, providing a clear contrast against the orange load beams of the racking system. This colour differentiation makes them easily identifiable for forklift operators, reducing the risk of accidental misalignment or damage during handling. The installation of PSBs is straightforward, typically involving securing them at the front with a Tek screw & must be fixed in place. Pallet Support Beams serve as a cost-effective solution to further ensure the safety and continuation of operations within your warehousing facility.

Pallet Support Beams Read More »