pallet racking

Saysons Cold Storage, Phillipi: CASE STUDY

Barpro Storage SA (PTY) Ltd has increased Saysons Cold Storage’s, capacity with an additional 5103 pallet positions through the installation of mobile racking. Barpro Storage SA was appointed by Saysons Cold Storage, in 2002 and then again in 2009 to supply, deliver & install mobile racking systems to assist them in achieving their desired storage capacities. The newest mobile racking system is designed for frozen pallets with a height of 2000 mm, gross weight of 1200KG and 6 pallets high. Barpro was involved in the project from the early design and conceptualisation stages as the site had planning restrictions. Working with the architects allowed Barpro to design a layout which maximized storage capacity. The new facility has been established adjacent to their original store. Barpro was able to achieve 3.1 pallets per m2 of the freezer area, one of the  highest yet achieved. Saysons Cold Storage initially considered an oxygen depletion system for their fire safety requirements, however in the end chose to pursue a foam system instead. The floor was laid using rail from Barpro’s local stock together with bases and electrics manufactured locally. Barpro was able to complete the project without delaying the commissioning of the store. Additionally, Barpro added wooden bumpers, to protect the mobile bases & their control panels as well as pallet supports to assist in the placing and storage of pallets on the higher levels. Using mobile racking, Barpro was able to achieve a total storage capacity of 5103 pallet positions, 4480 positions situated in the mobile racking and the remaining 623 pallet positions situated within Static racking placed on either side of the mobile bases. With the use of Mobile and Static Racking Barpro has maximized the volume utilization of the cold store, while conscious of the clients’ requirements for throughput and pallet accessibility. The project was completed in early 2024, adding value and much needed space to Sayson’s expanding business operations.

Saysons Cold Storage, Phillipi: CASE STUDY Read More »

Storax Preserves England’s Historical Artifacts.

STORAX Preserves England’s History Artefacts

A few years ago, English Heritage, which looks after England’s historical artefacts, had run out of storage space. 200 pallets holding stone work from Hadrian’s wall were lying in an unmanned cow shed in Mafen and 15 pallets from the Tynmouth Priory were being stored in a WW2 gun emplacement on the North Sea coast. As English Heritage had a 1993 custom built storage facility in Hemsley, Yorkshire, it was decided to increase the storage capacity there as cost effectively as possible. Once the decision had been made in 2008 to install Storax mobile racking, the curator of the Hemsley store, Susan Harrison, had to decide the maximum weight of each pallet, a standard pallet size and where in the store each pallet should be placed. In the end, pallets were assigned different coloured markers depending on weight and stored accordingly. Some items including bone fragments, metalwork and ceramics needed to be stored in a humidity free micro climate which was achieved by using plastic boxes and silicon gel. As the relative humidity could vary rapidly near the ceiling of the store, items which could be negatively affected, ie those made of wood, were stored on the lower levels.  During the installation of the mobiles, the artefacts already in the store were moved to a neighbouring building. In order to prevent the creation of dust, an overlay slab was laid which included ramps to allow forklift access and a wide moving aisle was created so as to allow the existing counterbalanced machine sufficient space to do a 90 degree turn.   Susan drives the forklift herself and chuckled that her productivity was rather low “you see,” she said, “we must prevent damage at all costs, so I take my time moving pallets into and out of the Storax  system.” With over 800 pallets stored the mobiles are now full, but it is still possible to retrieve any pallet quickly whenever it is required for study.  Previously, it was necessary to move other pallets first, which made the retrieval process slower and increased the risk of damage.  While Susan is delighted with how the mobiles have increased storage capacity and improved access, tests are still ongoing regarding humidity levels, and on the possible movement of the wooden pallets on  the rack beams.     As insects can cause damage, traps have been put down to detect them early. Being able to sweep the entire floor quickly and easily assists in their early detection. Under the current risk assessment, the base motors are left uncovered so to be accessible in case of a motor failure. Susan was also in the process of implementing a stock location system for the store.   As the store holds Roman, early Saxon and medieval artefacts, each pallet holds an invaluable history of these periods. Between Roman memorial stones, Susan pointed out an effigy of Henry Percy, the first lord of Alnwick, who lived in the 13th Century and pointed out how some masonry from the nearby Rievaulx  priory  still showed remnants of the medieval paint. One Arch head from Fountains Abbey, popularly known as “ET” seemed to show the head of a baboon. Investigations suggested that the image would have been taken from a bestiary or book of beasts, some real and some imagined, which would have been one of the prized possessions of any religious house.   Susan’s prize exhibit was a bronze age axe head which had been found near a smelter in Cheshire. In mint condition, this axe head had been made as part of an experiment to see what combination of copper and tin was best suited for it’s intended purpose. When one considers that it had been made some 3800 years ago,  the skill and precision displayed makes one realise that although our ancestors did not have mobile racking, they were far more advanced than was previously thought.     We recently received an update on the store from Paul Horton, Project Engineer at Storax Limited, ” The new building has been built to store historically important items like furniture, fireplaces, doors, even coffins in a safe, controlled environment. All items of unusual sizes. They opted for a mobile racking system to give them easy access but maximise storage, with over 300 storage locations over 4 mobile bases, a hand powered mobile shelving system for small item and document storage, some APR locations and a bespoke historic carpet storage system to allow them to store 30 carpets and rugs up to 4 metres in length safely and allow access to them without the need to move other items. Storax mobile racking stores more… of just about anything! What do you need to store? – CONTACT US TODAY [gravityform id=”10″ title=”true” description=”true”] Read more: Pongola opens a new cold store Read more: Chill-Out Distribution Ready for Expansion Read more: State-of-the-art Freezer Store in Walvis Bay

STORAX Preserves England’s History Artefacts Read More »

Mesh grid special

Mesh grid special – buy now before the steel price increase!

With steel prices set to increase up to 10% during September, Barpro has obtained the following commitment from our local supplier on the pricing of mesh grids so long as they are ordered before end September and delivered before end October.   Mesh grids are an alternative to pallet support bars and provide increased support to pallets. They can also provide personnel protection under cantilever racks. Mesh grids work particularly well with most types of plastic pallet which can get brittle in cold temperatures as well as having a tendency to slip off load beams.   The two mesh grid types available are as follows: 1000mm entry by 1100mms deep with 40mm overhangs front and back. 1.  5mm wire mesh both ways with 2mm thick steel stiffening braces: R275 excluding VAT and excluding delivery from Cape Town. To suit up to 1000kg pallets. Grid weight 13kgs 2.  5mm by 6mm wire mesh with 2.6mm thick steel stiffening braces: R300 each excluding VAT and excluding delivery from Cape Town. To suit up to 1200kg pallets plus. Grid weight 15kgs.   Contact us to place your order [gravityform id=”12″ title=”true” description=”true”] Read more: Increasing your pallet load? Read this first Read more: What to do with sub-standard pallets Read more: More on our Mesh Decks (Grids)

Mesh grid special – buy now before the steel price increase! Read More »